Discuss how this balance could be improved to 100%.

9.15 The following table details the tasks required for

Indiana-based Frank Pianki Industries to manufacture a fully

portable industrial vacuum cleaner. The times in the table are in

minutes. Demand forecasts indicate a need to operate with a cycle

time of 10 minutes.

 

Activity Activity Description Immediate Predecessors Time

ACTIVITY ACTIVITY DESCRIPTION

IMMEDIATE

PREDECESSORS TIME

A Attach wheels to tub — 5

B Attach motor to lid — 1.5

C Attach battery pack B 3

D Attach safety cutoff C 4

E Attach filters B 3

F Attach lid to tub A, E 2

G Assemble attachments — 3

H Function test D, F, G 3.5

I Final inspection H 2

J Packing I 2

a) Draw the appropriate precedence diagram for this production

line.

b) Assign tasks to workstations and determine how much idle

time is present each cycle.

c) Discuss how this balance could be improved to 100%.

d) What is the theoretical minimum number of workstations?